How to get epoxy out of a mould?
Lucas asked:
I need to cast some epoxy using a metal mould. I have some serious difficulties removing the epoxy once it has cured. I have tried coating the metal with silicone oil, hair spray and Teflon (PTFE) spray. Nothing has helped. What should I use to coat the metal surface in order to easily remove the cast epoxy part?
Metal Casting DIY
I need to cast some epoxy using a metal mould. I have some serious difficulties removing the epoxy once it has cured. I have tried coating the metal with silicone oil, hair spray and Teflon (PTFE) spray. Nothing has helped. What should I use to coat the metal surface in order to easily remove the cast epoxy part?
Metal Casting DIY


Here are two references to mold releases offered for epoxy
However, before you buy anything, take a look at the mold you are using. If there are any undercuts, there’s a big problem right there. Also your mold should have some draft on it, i.e., it should be a little bit wider at the open side than at the bottom.
Don’t use hair spray. It’s a dilute lacquer and will make things stick rather than release. If your mold is as I described above, any release agent that does not dissolve in the as-mixed epoxy should work.
Polyvinyl alcohol (PVA) is recommended as an epoxy mold release A company called Polymer-Products-The-Epoxy-Experts has a how-to slide show on e-Bay.